|
Current Development in Abrasive Technology Proceedings of the 9th International Symposium Advances in Abrasive Technology ISAAT 2OO6 26 - 29 September 2006 Dalian, China
Edited by | 
|
| This book is a collection of 119 peer-revieweed papers presented at the Ninth International Symposium on Advances in Abrasive Technology through a peer-review and revision process. Topics include new developments in grinding, polishing, lapping, honing and finishing technologies, as well as novel abrasive technologies. It also covers other topics relevant to precision manufacturing, including micro-fabrication and advanced machining technologies. Since most papers come from Asian researchers, this publication provides good insight into the current research programs in China, Japan and other nearby countries. The contents clearly show the technological advancement in this portion of the world. available from the Abrasive Engineering Society $265 Euro ($366 USD) Contact AES to order this book. |
CONTENTS
| TITLE | Authors | PAGE |
| Grinding | ||
| Numerical Simulation of Temperature Field in Grinding Hardening | G.C. Wang, B.L. Wang, J.D. Liu and Z. Wang | Page: 1 abstract |
| Comparative Study on the Surface Qualities in Grinding and Milling Hardened Steel SKD11 | P. Yang, X. K. Li and M. Chen | Page: 7 abstract |
| Kinematics Analysis of Ultrasonic Vibration Assisted Grinding | H.L. Zhang and J.H. Zhang | Page: 13 abstract |
| Modeling and Numerical Simulation of Temperature Field in Grinding WC-Co Coating by Cup Wheel | Q. Wu, Y.M. Luo, D.J. Hu and H.J. Xu | Page: 17 abstract |
| Dry Direct Mirror Grinding and Polishing of Cylindrical Surface by Abrasive Belt with Extra-fine Grit on a General Lathe | P.L. Zhu, L. Zeng, L. Hou and Y. Li | Page: 23 abstract |
| Simulation and Verification of Arc-Enveloping Grinding of Free-form Surface | J. Xie, W.W. Xu and J. Tamaki | Page: 28 abstract |
| Experimental Investigations on a High-Efficiency Grinding Technology for HIPSN Ceramic Bearing Race | Y.H. Wu, S.H. Li and K. Zhang | Page: 34 abstract |
| Study on the Precise Machining of Nano-ZrO2 Ceramics Using Two Dimensional Ultrasonic Grinding | Y.Y. Yan, B. Zhao, X.S. Zhu and C.S. Liu | Page: 40 abstract |
| Study on Chip Formation Mechanism due to Shock of Ultra-high Speed Grinding Q235A | H.H. Zhao, G.Q. Cai, X.J. Gao and C. Xu | Page: 45 abstract |
| Edge Grinding Forces of Ceramic Tile with Diamond Cup Wheels | YP. Cheng, C.Y Wang, H. Yuan and YN. flu | Page: 51 abstract |
| Study on Impact Performance and Applications in Quick-point Grinding Process | S.C. Xiu and G.Q. Cai | Page: 57 abstract |
| Modeling and Simulation of Abrasive Belt Grinding | Y.H. Sun, C.Y. Wang and Z. Qin | Page: 63 abstract |
| Study on Electrophoretic Grinding Process for Hard and Brittle Materials | X.F. Xu, W. Peng and C.Y Yao | Page: 70 abstract |
| A Study on Mathematical Modeling Technique for Magnetic-Fluid Grinding | X.Q. Shen and M.Y. Li | Page: 76 abstract |
| Experimental Research on the Grinding Force Characteristics in 2-D Ultrasonic Surface Grinding of Nano ZTA Ceramic | F. Jiao, B. Zhao, Y. Wu, Y.Y. Yan and X.S. Zhu 81 Experimental Study on Two-Dimensional Ultrasonic Vibration Grinding of Fine-crystalline Zirconia Ceramics A.G. Sun, Y. Wu and B. Zliao | Page: 87 abstract |
| Computer Controlled Laser-feedback Compensation System For Ball Screw Grinding Errors | XC. Song, M.X. Lin, H.K. Jiang and W. Wang | Page: 93 abstract |
| CNC Form Grinding Technology for Powder Metallurgy Gear Dies | Y.S.ZhouandM. Shao | Page: 97 abstract |
| Control System Configuration of All-Purpose NC Wheel Dresser | SB. Chen, Z.D. Zheng, Z.Q. Zhang and Q.S. Yan | Page: 104 abstract |
| Microstructure and Mechanical Behavior of Porous Metal-bonded Diamond Composites for Grinding Wheels | Q.L. Dai, C.B. Luo, C.J. Liao and X.P. Xu | Page: 109 abstract |
| Research on the Compound Plating Worm Grinding Wheel | XC. Xu andY. Cao | Page: 115 abstract |
| Optimal Diamond Wheels for Grinding PCBN Cutting Tools | W.H. Zhao, S.F. Jiang, D.H. Wen and J.L. Yuan | Page: 119 abstract |
| Finishing, Lapping, Honing, Polishing and Deburring | ||
| Electrochemical Finishing of Female Screw Using Design of Feeding Electrodes | P.S. Pa | Page: 123 abstract |
| Research on Electrolytic Honing for Deep Hole | J.H. Cheng and J.F. Chen | Page: 130 abstract |
| Study on the Control Techniques and Honing Test of High Precision Vertical Honing Machine with Double Station | L. Shi, C.X. Ma and M.Y. Pan | Page: 135 J abstract |
| Research on Magnetic Field in Ultrasonic-magnetorheological Compound Finishing | F.H. Zhang, H.J. Wang, D.R. Luan, X.K. Shi and Y.S. Yang | Page: 140 abstract |
| Influence of Sampling Length and Space on Fractal Parameters of Polished Granite Surface | J.J. Wang and X. P. Xu | Page: 146 abstract |
| Pulse Electrochemical Finishing of Hardened Gear with Shaped Cathode | X. M. Liu, flY. Li, J. C. Fang, GB. Pang and J.J. Zhou | Page: 151 abstract |
| The Finishing of Rolling Bearing Raceway by Electrochemical Mechanical Finishing (ECMF) Technology | H. Wang, W.C. Jiao, Z.Y. Zhao, H.B. Li and J.J. Zhou | Page: 157 abstract |
| Study on Machining Mechanism of Magnetic Abrasive Finishing | Z.Y.Xiao | Page: 163 abstract |
| Neural Network Impedance Control for Robotic Deburring Process Honing | X.L. Wang, Y. Wang and Y.N. Nue | Page: 169 abstract |
| Research on Pulse Electrochemical Finishing | N.B. Zhai, J.J. Zhou, H. Wang and F. Zhu | Page: 175 abstract |
| A New Approach to Lapping Precision Ceramic Bearing Balls | Y. Dai, Q.F. Deng, H.Y. Guo, N.J. Yu, J.L.Yuan and Z.Z. Zhou | Page: I81 abstract |
| Research on Double Sided Polishing Technology for Silicon Wafer | N.D. flu, Y.F. Jin, W. Li, N.Z. Hu | Page: 186 abstract |
| Study on the Processing Performance of Mixture-abrasive Honing Stones | H. Peng, L. Zh~ J.P. Wang and Z.F. Bao | Page: 191 abstract |
| Pressure Optimizing Control for Solid Abrasive Double-Sided Lapping | N.M. Zhang, J. Chen and J.D. Yang | Page: 198 abstract |
| Research and Development on Laser Honing Equipment | N. Wang, Z.H. Qian Y.H. Fu, R. Yuan,Y.K. Znang, L. Cai and J.Y. Zhu | Page: 204 abstract |
| Research on Coordinate Measurement, Geometric Modeling and Polishing | Path Generation for the Shell of Glass Cover J.B. Zhao, W.J. Liu, Y.W. Sun | Page: 210 abstract |
| An Experimental Study on Laser Cleaning of Larger Silicon Wafer | N.Y. Wang, R.K. Kang, D.J. Wu, D.M. Guo, W.J. Nu and M.Y. Si | Page: 216 abstract |
| Novel Abrasive Technologies | ||
| A Study on Abrasion Properties of Friction Plate for Clutch Disc | H. Fu, B. Liao, B.C. Sun and AP. Liu | Page: 221 abstract |
| Invention and Tests on a New Type of Coated Abrasive Belt Based on Tooth -shaped Backing | : P.L. Zhu, L. Zeng, L. Hou and S. Wang | Page 228 abstract |
| A Fuzzy Control Model of Metal Cutting with Abrasive Waterjet | L.YangandJ. Song | Page: 232 abstract |
| Effect of Nozzle Interior Shape on Waterjet Characteristics by CFD Simulation | H.N. Liu, S.Y. Ding, N. Wang and N.Q. Nu | Page: 238 abstract |
| Simulation for the Outside Velocitv Field of Abrasive Water Jet Nozzle with Different Geometry | R.G. Hou, C.Z. Huang, J. Wang, N.Y. Lu and H.T. Zhu | Page: 243 abstract |
| Development and Erosion wear of SiC/(W,Ti)C Functionally Gradient Ceramic AJM Nozzle | L.L. Lin, J.N. Deng, Y.Z. Pan and L.N. Zhu | Page: 248 abstract |
| Manufacturing of Diamond Abrasive Reamer with Inside-holding Electroplating | N.J. Guo, C.Z. Ren and H.M. Wang | Page: 253 abstract |
| Granite Micro-hardness and Abrasive Machinability | J.NieandJ.Tamaki | Page: 260 abstract |
| Manufacturing System for Magnetic Abrasive High-speed Precision Grinding | H.L. Sun, S.Z. Lin, M.F. Yin, F.F. Zhao, N.Y. Qi and D.W. Fu | Page: 266 abstract |
| Error Compensation Technology Based on Neural Networks for Precision | Abrasive Machining Q.J. Guo, J.G. Yang, X.S. Wang | Page: 271 abstract |
| Design and Trial-Manufacture of Polishing Film | L.H. Dong, C.H. Fan and Y.L. Zao | Page: 278 abstract |
| Finite Element Analysis of Powder Blasting Process | L. Zhang, L. F. Zhang, D. Q. Li and T. Kunyagawa | Page: 283 abstract |
| Diamond Grain Reconstruction and its Height Measurement | X.F. Zhang, H.J. Xu and Y.C Fu | Page: 289 abstract |
| Micro-Machining, Fabrication, Forming and Systems | ||
| Effects of Residual Stress and High Load on the Dynamic Characteristics of MEMS Devices | T. Wang, X.D. Wang and L.D. Wang | Page: 295 abstract |
| Fabrication of Microfluidic Chip Using Two Substrates with Different Tg Temperature | M.Xu,Y.Luo,X.D.Wang andC.Liu | Page: 301 abstract |
| Study on Fabrication of Electrothermally Actuated Micro gripper | X.C. Hao, J.K. Chu and L.D. Wang | Page: 307 abstract |
| Experimental Research on Laser Micro-texturing of Mechanical Component Surfaces | X.J. Hua, Y.H. Fu , PY. Zhang, X. Wang, R. Yuan and L. Cai | Page: 313 abstract |
| Electrochemical Machining Method of Microelectrode and Comparisons with Microelectrode Made by Electrical Discharge Machining | Z.L. Wang, B.G. Zhu | Page: 319 abstract |
| Periodic Micro-structures Fabrication on Glass with C02 Laser | D.J. Wu, X.Y Wang, F.L. Zhao, R.K. Kang and YZ. Peng | Page: 325 abstract |
| Heat Transfer and Pressure Drop in Fractal Microchannel Heat Sink forCooling of Electronic Chips | ST. Liu and YC. Zhang | Page: 331 abstract |
| Experiments and Numerical Simulation of Micro Gears in Micro Injection Molding | T.M. Yu, J. Zhuang, M.J. Wang and W. Zbeng | Page: 338 abstract |
| Micro-scale viscosity model and viscous heating for polymer melt flowing through microchannels | J. Zhuang, M.J. Wang, T.M. Yu, Y. Liu and Y.Y. Liu | Page: 344 abstract |
| Experiment Research and Numerical Simulation on the Injection Molding for Ultra-thin Wall Plastic Parts | M.C. Song, Z. Liu, D.Y. Zhao and M.J. Wang | Page: 350 abstract |
| Research on the Characteristics of Metal Sheet with Pulse Laser Forming | L.J. Yang, H. Jin, Y. Wang and M.L. Wang | Page: 355 abstract |
| Effects of Initial Temperature, Melting Temperature, Density, Heat Capacity and Work to Heat Conversion Factor on Thickness of Phase Transformed Adiabatic Shear Band | X.B.Wang | Page: 361 abstract |
| Study on High-Speed WEDMed Mould Steel Surface Quality in Gas | T. Wang, X.F. Zhao and Z.K. Hu | PAGE: 367 abstract |
| Microelectrode Array Fabrication by Ultrasonic Enhanced Micro-EDM with Reverse Copying Technology | Z.L. Wang, W.L. Zeng and D.S. Dong . | PAGE: 372 abstract |
| A Technique of Machining Micro Holes By Combining EDM with USM | B.X. Jia, F. Sun, Z.L. Wang and W.S. Zhao | Page: 377 abstract |
| Application of SVM to the Prediction of In-Flight Particle Properties in Plasma Spray Molding | H.P. Zeng, J.C. Fang, Z.Y. Zhao, Z.Y. Ou and L. Wang | Page: 382 abstract |
| Optimal Design of Plastic Extrusion Die Achieving Flow Balance | B. Liu and K.Y. Jiang | Page: 387 abstract |
| Optimization of the Flow Distribution in Extrusion Die of Plastic Profile | D.Y. Zhao, M.J. Wang, B.Liu and M.C. Song | Page: 393 abstract |
| Advances in Machining Technologies | ||
| Study on the Mechanism of the Formation of Serrated Chips in High Speed Hard Cutting Carbon Steel | J. Xu and Z.M. Guo | Page: 399 abstract |
| Study on the Mechanism of the Formation of Serrated Chips in High Speed Hard Cutting Carbon Steel | J. Xu and Z.M. Guo | Page: 399 abstract |
| Study on Faults Diagnosis of Bearing for machine tool Based on EMD and Envelope Analysis | H. Li, H .Q. Zheng and L.W. Tang | Page: 405 abstract |
| Machine Tool Fault Detection Based on Order Cepstrum | H. Li, H.Q. Zheng and L.W. Tang | Page: 411 abstract |
| Form Cutter CAD/CAM Based on Manufacture Engineer | J. Kang, L. Fu and L. Guan | Page: 417 abstract |
| Miniature Machine Tools and Modeling Studies on Process in Micromachining of Microcomponents | Y Zhao, YC. Liang, B. Wang, YS. Zhai, YZ. Sun, Q.S. Bai and M.J. Chen | Page: 422 abstract |
| Research on Micro EDM Grinding Spindle with a Built-in Inchworm Mechanism | W.Z. Li, Y.X. Yu and C.X. Jiang | Page: 428 abstract |
| Research on Precision Machining of Non-cylindric Pin Hole in Piston Based On GMM | P. Zhai, C.R. Zhang, S.Y. Liu, L. Qin and X.S. Chen | Page: 435 abstract |
| Cutting Tool Path Choice Based on the Fluctuation of Cutting Force in NC Milling | H.P. Zhang, Z.J. Li, M.L. Zheng and B. Jang | Page: 441 abstract |
| Optimum Design and Experimental Investigation of Unequal Blade spacing Face-milling Cutter | H. LiandYP. Zhang | Page: 447 abstract |
| Microstructure of Adiabatic Shear Bands Induced During High Speed Machining of High-Strength Steel | C.Z. Duan, M.J. Wang, J.Z. Pang and Y.J. Cai | Page: 453 abstract |
| Research on the influence of Vibration Parameters on Diamond Turning of Special Stainless Steel | Y.L. Zhang, Z.M. Zhou and Z.H. Xia | Page: 458 abstract |
| Introduction to Using PCD Tools | Y.G.Wangand M.Chen | Page: 464 abstract |
| Influence of Average Cutting Thickness on High Performance Milling of Titanium Alloy Ti6Al4V | Z. Shen, Ci. Liu and M. Chen | Page: 470 abstract |
| Prediction of Chip Formation in Machining with Restricted Contact Grooved Tools | W. J. Deng, W. Xia, Y. Tang, Z. P. Wan and Y. J. Liu | Page: 476 abstract |
| The Cutting Performance Effect of Cryogenic Treatment on High-Speed Steel Tap | X.G Yan, S.Q. Pang, S.J. Li, H. Guo and Z.Q. Li | Page: 482 abstract |
| Milling Parameter Optimization for the Typical Cutting Path with Micro-end Mill | YN. Hu, C.Y Wang, Q.L. Zhang and X.C. Wang | Page: 487 abstract |
| Applying Planar Displaying Method to the Design of Flanks of Curved Edge Drills | L.S. Xiong, H.M. Shi and Y.J. Chen | Page: 493 abstract |
| Research on Cutting Posture of High Speed Ball-End Milling Cutter | B. Jiang, M.L. Zheng and L.Q. Gu | Page: 500 abstract |
| A Preliminary Investigation on Multi4ayer Brazed Diamond Tools | B. Xiao, H.J. Xu, H.H. Su, Y.C. Fu and J.H. Xu | Page: 506 abstract |
| Effects on A1203 Ceramics by Laser Shock Processing under Different Power Density | YK. Zhang, L.E Zhang, D.J. Kong, A.X. Feng, J.Z. Lu, KM. Chen | Page: 512 abstract |
| Effects on Residual Stress Distributions of TC4 Alloy Surface by Laser Shock Processing | D.J. Kong, YK. Zhang, A.X. Feng, J.Z. Lu and T. Ge | Page: 518 abstract |
| 5-Axis Laser Shock Machine and Control System Design | S.M. Yin, Y.K. Zhang, J.Z. Zhou, J.C.Yang | Page: 524 abstract |
| Coating Effect on Improving Mechanical Property of 5U5304 During High Efficiency Laser Shock Processing | X.D. Ren, Y.K. Zhang, J.Z. Zhou, A.X. Fen and J.Z. Lu | Page: 531 abstract |
| Finite Element Analysis of Precision Ultrasonic Assisted Turning for Plastic Material | L.YangandZ.S.Lu | Page: 537 abstract |
| Study on Molecular Dynamics Simulation of Tungsten Microelectrode Based on Single Discharge in EDM | Z.L. Wang, J.Z. Cui and G.H. Cao | Page: 543 abstract |
| Research on EDM Active Oscillation Pulses Based on Discharge Mechanism | D.B. Wei, S.C. Di, G.X. Chi, Z.L. Wang and W.S. Zhao | Page: 549 abstract |
| Fine Turning of SiCpIAl Composite Pistons | Z.L. Ding, G.M. Bian, Q. Wei, J.Q. Wang, H. Fu and Y.C. Fan | Page: 555 abstract |
| Experimental Study on Electrode Wear in Powder Mixed EDM | YG Wang, F.L. Zhao and H. Wang 561 Study on Conversion from STEP-NC into G-code Z.X. Xu, Y. Liu, G.Y. Zhao and D.B. Zheng | Page: 566 abstract |
| Theoretical Analysis of EDM at Low Voltage | B.X.Jia | Page: 572 abstract |
| Ultrasonic Machining Aided Tool Rotation of Sintered NdFeB Permanent Material | L. Li, Z.W. Niu and J.H. Zhang | Page: 578 abstract |
| Prototyping the Apparatus of the Atmospheric Pressure Plasma Processing for the Damage Free Surface | B. Wang, D.G. Xie, L.P. Wang and S. Dong | Page: 582 abstract |
| Research on Control Framework of Open CNC System | T.Y. Wang, S.G. Hu, L. Zhao and Z.Q. Zhang | PAGE: 586 abstract |
| Software Realization Based on DEA Control Model in LSM System | H.L. Sun, F.F. Zhao, S.Z. Lin and X.Y. Qi | Page: 591 abstract |
| Research on Locus Shaping Method to Machine Aspheric Optical Part | H.Y. Wang, C.H. Piao and L. Cai | Page: 596 abstract |
| Simulation System for Quality Prediction and Parameters Optimization in Machining Hydroxyapatite-SiCw Bioceramics | Z.W. Niu, L. Li and X.M. Huang | Page: 602 abstract |
| A New Method for Comprehensive Evaluation of Surface Integrity in Precision Machining | GC. Wang, B.L. Wang, J.D. Liu, C.Y Zhang and Z. Wang | Page: 607 abstract |
| Automatic Measuremrnt for the Radial Dimension in the Specific Position of | Tiny Workpiece R.N. Yang, Z.Y. An, C.J. Tian, W.G. Cao | Page: 613 abstract |
| Novel Technologies and Systems | ||
| Angle Domain Average and Continuous Wavelet Transform for Gear Fault Detection | H.Li,YP.Zhang | Page: 618 abstract |
| Research on Modern Testing Technology about Diopter of Telescope System | R.N. Yang, Z.Y. An, C.J. Tian and W.G. Cao | Page: 624 abstract |
| Study on Relation Between Cooling Stave Material and Temperature Field of Stave Body | F.H. Wang, A.Y. Jiao, S.Q. Yang and X.Q. Gao | Page: 629 abstract |
| Tuning and Adjustment of PID Controller of Multi-parameter Control System for Industry Boiler | Y.H. Zhou and Z.H. Ren | Page: 634 abstract |
| Real-time Interpolator for NURBS Based on Cross-coupled Control Strategy | Z.X. Xu, G.Y. Zhao, F.L. Zhao, Y. Liu and D.B. Zheng | Page: 639 abstract |
| Construction of Finite Analyfical System of Steel Structure of Tower Crane Based on Object-oriented Technology | C.R. Gao, Z.Q. Li and H.L. Ren | Page: 645 abstract |
| Rough Set Approach and Its Application to Forecast Model | Y.Y. Zhu and H.C. Zliou | Page: 649 abstract |
| Strain Hysteresis of Giant Magneto strictive Transducer under Varied External Stress and Magnetic Field | Z.Y. Jia, X.Y. Wang, D.M. Guo and F.J. Wang | Page: 655 abstract |
| Research and Implementation of EAM-based Plant Management System in Special Steel Enterprises | Y.J. Xing, J. Sun and S. Cheng | Page: 661 abstract |
| A Practical Panel Method for Life Cycle Assessment | X.Z. Xing and X.M. Zhou | Page: 668 abstract |
| Study on the Link Traffic Measurement Model based on Software | F.J.Shang | Page: 674 abstract |