Current Development in Abrasive Technology
Proceedings of the 9th International Symposium
Advances in Abrasive Technology
ISAAT 2OO6
26 - 29 September 2006
Dalian, China

Edited by
Zhenyuan Jia, Xuyue Wang, and Dongming Guo
Dalian University of Technology, China
AND
Jun Wang
The University of New South Wales, Australia

adv9cover.gif - 5854 Bytes

This book is a collection of 119 peer-revieweed papers presented at the Ninth International Symposium on Advances in Abrasive Technology through a peer-review and revision process. Topics include new developments in grinding, polishing, lapping, honing and finishing technologies, as well as novel abrasive technologies. It also covers other topics relevant to precision manufacturing, including micro-fabrication and advanced machining technologies. Since most papers come from Asian researchers, this publication provides good insight into the current research programs in China, Japan and other nearby countries. The contents clearly show the technological advancement in this portion of the world.
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CONTENTS
TITLEAuthorsPAGE
Grinding
Numerical Simulation of Temperature Field in Grinding Hardening G.C. Wang, B.L. Wang, J.D. Liu and Z. Wang Page: 1
abstract
Comparative Study on the Surface Qualities in Grinding and Milling Hardened Steel SKD11 P. Yang, X. K. Li and M. Chen Page: 7
abstract
Kinematics Analysis of Ultrasonic Vibration Assisted Grinding H.L. Zhang and J.H. Zhang Page: 13
abstract
Modeling and Numerical Simulation of Temperature Field in Grinding WC-Co Coating by Cup Wheel Q. Wu, Y.M. Luo, D.J. Hu and H.J. Xu Page: 17
abstract
Dry Direct Mirror Grinding and Polishing of Cylindrical Surface by Abrasive Belt with Extra-fine Grit on a General Lathe P.L. Zhu, L. Zeng, L. Hou and Y. Li Page: 23
abstract
Simulation and Verification of Arc-Enveloping Grinding of Free-form Surface J. Xie, W.W. Xu and J. Tamaki Page: 28
abstract
Experimental Investigations on a High-Efficiency Grinding Technology for HIPSN Ceramic Bearing Race Y.H. Wu, S.H. Li and K. Zhang Page: 34
abstract
Study on the Precise Machining of Nano-ZrO2 Ceramics Using Two Dimensional Ultrasonic Grinding Y.Y. Yan, B. Zhao, X.S. Zhu and C.S. Liu Page: 40
abstract
Study on Chip Formation Mechanism due to Shock of Ultra-high Speed Grinding Q235A H.H. Zhao, G.Q. Cai, X.J. Gao and C. Xu Page: 45
abstract
Edge Grinding Forces of Ceramic Tile with Diamond Cup Wheels YP. Cheng, C.Y Wang, H. Yuan and YN. flu Page: 51
abstract
Study on Impact Performance and Applications in Quick-point Grinding Process S.C. Xiu and G.Q. Cai Page: 57
abstract
Modeling and Simulation of Abrasive Belt Grinding Y.H. Sun, C.Y. Wang and Z. Qin Page: 63
abstract
Study on Electrophoretic Grinding Process for Hard and Brittle Materials X.F. Xu, W. Peng and C.Y Yao Page: 70
abstract
A Study on Mathematical Modeling Technique for Magnetic-Fluid Grinding X.Q. Shen and M.Y. Li Page: 76
abstract
Experimental Research on the Grinding Force Characteristics in 2-D Ultrasonic Surface Grinding of Nano ZTA Ceramic F. Jiao, B. Zhao, Y. Wu, Y.Y. Yan and X.S. Zhu 81 Experimental Study on Two-Dimensional Ultrasonic Vibration Grinding of Fine-crystalline Zirconia Ceramics A.G. Sun, Y. Wu and B. Zliao Page: 87
abstract
Computer Controlled Laser-feedback Compensation System For Ball Screw Grinding Errors XC. Song, M.X. Lin, H.K. Jiang and W. Wang Page: 93
abstract
CNC Form Grinding Technology for Powder Metallurgy Gear Dies Y.S.ZhouandM. Shao Page: 97
abstract
Control System Configuration of All-Purpose NC Wheel Dresser SB. Chen, Z.D. Zheng, Z.Q. Zhang and Q.S. Yan Page: 104
abstract
Microstructure and Mechanical Behavior of Porous Metal-bonded Diamond Composites for Grinding Wheels Q.L. Dai, C.B. Luo, C.J. Liao and X.P. Xu Page: 109
abstract
Research on the Compound Plating Worm Grinding Wheel XC. Xu andY. Cao Page: 115
abstract
Optimal Diamond Wheels for Grinding PCBN Cutting Tools W.H. Zhao, S.F. Jiang, D.H. Wen and J.L. Yuan Page: 119
abstract
Finishing, Lapping, Honing, Polishing and Deburring
Electrochemical Finishing of Female Screw Using Design of Feeding Electrodes P.S. Pa Page: 123
abstract
Research on Electrolytic Honing for Deep Hole J.H. Cheng and J.F. Chen Page: 130
abstract
Study on the Control Techniques and Honing Test of High Precision Vertical Honing Machine with Double Station L. Shi, C.X. Ma and M.Y. Pan Page: 135 J
abstract
Research on Magnetic Field in Ultrasonic-magnetorheological Compound Finishing F.H. Zhang, H.J. Wang, D.R. Luan, X.K. Shi and Y.S. Yang Page: 140
abstract
Influence of Sampling Length and Space on Fractal Parameters of Polished Granite Surface J.J. Wang and X. P. Xu Page: 146
abstract
Pulse Electrochemical Finishing of Hardened Gear with Shaped Cathode X. M. Liu, flY. Li, J. C. Fang, GB. Pang and J.J. Zhou Page: 151
abstract
The Finishing of Rolling Bearing Raceway by Electrochemical Mechanical Finishing (ECMF) Technology H. Wang, W.C. Jiao, Z.Y. Zhao, H.B. Li and J.J. Zhou Page: 157
abstract
Study on Machining Mechanism of Magnetic Abrasive Finishing Z.Y.Xiao Page: 163
abstract
Neural Network Impedance Control for Robotic Deburring Process Honing X.L. Wang, Y. Wang and Y.N. Nue Page: 169
abstract
Research on Pulse Electrochemical Finishing N.B. Zhai, J.J. Zhou, H. Wang and F. Zhu Page: 175
abstract
A New Approach to Lapping Precision Ceramic Bearing Balls Y. Dai, Q.F. Deng, H.Y. Guo, N.J. Yu, J.L.Yuan and Z.Z. Zhou Page: I81
abstract
Research on Double Sided Polishing Technology for Silicon Wafer N.D. flu, Y.F. Jin, W. Li, N.Z. Hu Page: 186
abstract
Study on the Processing Performance of Mixture-abrasive Honing Stones H. Peng, L. Zh~ J.P. Wang and Z.F. Bao Page: 191
abstract
Pressure Optimizing Control for Solid Abrasive Double-Sided Lapping N.M. Zhang, J. Chen and J.D. Yang Page: 198
abstract
Research and Development on Laser Honing Equipment N. Wang, Z.H. Qian Y.H. Fu, R. Yuan,Y.K. Znang, L. Cai and J.Y. Zhu Page: 204
abstract
Research on Coordinate Measurement, Geometric Modeling and Polishing Path Generation for the Shell of Glass Cover J.B. Zhao, W.J. Liu, Y.W. Sun Page: 210
abstract
An Experimental Study on Laser Cleaning of Larger Silicon Wafer N.Y. Wang, R.K. Kang, D.J. Wu, D.M. Guo, W.J. Nu and M.Y. Si Page: 216
abstract
Novel Abrasive Technologies
A Study on Abrasion Properties of Friction Plate for Clutch Disc H. Fu, B. Liao, B.C. Sun and AP. Liu Page: 221
abstract
Invention and Tests on a New Type of Coated Abrasive Belt Based on Tooth -shaped Backing : P.L. Zhu, L. Zeng, L. Hou and S. Wang Page 228
abstract
A Fuzzy Control Model of Metal Cutting with Abrasive Waterjet L.YangandJ. Song Page: 232
abstract
Effect of Nozzle Interior Shape on Waterjet Characteristics by CFD Simulation H.N. Liu, S.Y. Ding, N. Wang and N.Q. Nu Page: 238
abstract
Simulation for the Outside Velocitv Field of Abrasive Water Jet Nozzle with Different Geometry R.G. Hou, C.Z. Huang, J. Wang, N.Y. Lu and H.T. Zhu Page: 243
abstract
Development and Erosion wear of SiC/(W,Ti)C Functionally Gradient Ceramic AJM Nozzle L.L. Lin, J.N. Deng, Y.Z. Pan and L.N. Zhu Page: 248
abstract
Manufacturing of Diamond Abrasive Reamer with Inside-holding Electroplating N.J. Guo, C.Z. Ren and H.M. Wang Page: 253
abstract
Granite Micro-hardness and Abrasive Machinability J.NieandJ.Tamaki Page: 260
abstract
Manufacturing System for Magnetic Abrasive High-speed Precision Grinding H.L. Sun, S.Z. Lin, M.F. Yin, F.F. Zhao, N.Y. Qi and D.W. Fu Page: 266
abstract
Error Compensation Technology Based on Neural Networks for Precision Abrasive Machining Q.J. Guo, J.G. Yang, X.S. Wang Page: 271
abstract
Design and Trial-Manufacture of Polishing Film L.H. Dong, C.H. Fan and Y.L. Zao Page: 278
abstract
Finite Element Analysis of Powder Blasting Process L. Zhang, L. F. Zhang, D. Q. Li and T. Kunyagawa Page: 283
abstract
Diamond Grain Reconstruction and its Height Measurement X.F. Zhang, H.J. Xu and Y.C Fu Page: 289
abstract
Micro-Machining, Fabrication, Forming and Systems
Effects of Residual Stress and High Load on the Dynamic Characteristics of MEMS Devices T. Wang, X.D. Wang and L.D. Wang Page: 295
abstract
Fabrication of Microfluidic Chip Using Two Substrates with Different Tg Temperature M.Xu,Y.Luo,X.D.Wang andC.Liu Page: 301
abstract
Study on Fabrication of Electrothermally Actuated Micro gripper X.C. Hao, J.K. Chu and L.D. Wang Page: 307
abstract
Experimental Research on Laser Micro-texturing of Mechanical Component Surfaces X.J. Hua, Y.H. Fu , PY. Zhang, X. Wang, R. Yuan and L. Cai Page: 313
abstract
Electrochemical Machining Method of Microelectrode and Comparisons with Microelectrode Made by Electrical Discharge Machining Z.L. Wang, B.G. Zhu Page: 319
abstract
Periodic Micro-structures Fabrication on Glass with C02 Laser D.J. Wu, X.Y Wang, F.L. Zhao, R.K. Kang and YZ. Peng Page: 325
abstract
Heat Transfer and Pressure Drop in Fractal Microchannel Heat Sink forCooling of Electronic Chips ST. Liu and YC. Zhang Page: 331
abstract
Experiments and Numerical Simulation of Micro Gears in Micro Injection Molding T.M. Yu, J. Zhuang, M.J. Wang and W. Zbeng Page: 338
abstract
Micro-scale viscosity model and viscous heating for polymer melt flowing through microchannels J. Zhuang, M.J. Wang, T.M. Yu, Y. Liu and Y.Y. Liu Page: 344
abstract
Experiment Research and Numerical Simulation on the Injection Molding for Ultra-thin Wall Plastic Parts M.C. Song, Z. Liu, D.Y. Zhao and M.J. Wang Page: 350
abstract
Research on the Characteristics of Metal Sheet with Pulse Laser Forming L.J. Yang, H. Jin, Y. Wang and M.L. Wang Page: 355
abstract
Effects of Initial Temperature, Melting Temperature, Density, Heat Capacity and Work to Heat Conversion Factor on Thickness of Phase Transformed Adiabatic Shear Band X.B.Wang Page: 361
abstract
Study on High-Speed WEDMed Mould Steel Surface Quality in Gas T. Wang, X.F. Zhao and Z.K. Hu PAGE: 367
abstract
Microelectrode Array Fabrication by Ultrasonic Enhanced Micro-EDM with Reverse Copying Technology Z.L. Wang, W.L. Zeng and D.S. Dong . PAGE: 372
abstract
A Technique of Machining Micro Holes By Combining EDM with USM B.X. Jia, F. Sun, Z.L. Wang and W.S. Zhao Page: 377
abstract
Application of SVM to the Prediction of In-Flight Particle Properties in Plasma Spray Molding H.P. Zeng, J.C. Fang, Z.Y. Zhao, Z.Y. Ou and L. Wang Page: 382
abstract
Optimal Design of Plastic Extrusion Die Achieving Flow Balance B. Liu and K.Y. Jiang Page: 387
abstract
Optimization of the Flow Distribution in Extrusion Die of Plastic Profile D.Y. Zhao, M.J. Wang, B.Liu and M.C. Song Page: 393
abstract
Advances in Machining Technologies
Study on the Mechanism of the Formation of Serrated Chips in High Speed Hard Cutting Carbon Steel J. Xu and Z.M. Guo Page: 399
abstract
Study on the Mechanism of the Formation of Serrated Chips in High Speed Hard Cutting Carbon Steel J. Xu and Z.M. Guo Page: 399
abstract
Study on Faults Diagnosis of Bearing for machine tool Based on EMD and Envelope Analysis H. Li, H .Q. Zheng and L.W. Tang Page: 405
abstract
Machine Tool Fault Detection Based on Order Cepstrum H. Li, H.Q. Zheng and L.W. Tang Page: 411
abstract
Form Cutter CAD/CAM Based on Manufacture Engineer J. Kang, L. Fu and L. Guan Page: 417
abstract
Miniature Machine Tools and Modeling Studies on Process in Micromachining of Microcomponents Y Zhao, YC. Liang, B. Wang, YS. Zhai, YZ. Sun, Q.S. Bai and M.J. Chen Page: 422
abstract
Research on Micro EDM Grinding Spindle with a Built-in Inchworm Mechanism W.Z. Li, Y.X. Yu and C.X. Jiang Page: 428
abstract
Research on Precision Machining of Non-cylindric Pin Hole in Piston Based On GMM P. Zhai, C.R. Zhang, S.Y. Liu, L. Qin and X.S. Chen Page: 435
abstract
Cutting Tool Path Choice Based on the Fluctuation of Cutting Force in NC Milling H.P. Zhang, Z.J. Li, M.L. Zheng and B. Jang Page: 441
abstract
Optimum Design and Experimental Investigation of Unequal Blade spacing Face-milling Cutter H. LiandYP. Zhang Page: 447
abstract
Microstructure of Adiabatic Shear Bands Induced During High Speed Machining of High-Strength Steel C.Z. Duan, M.J. Wang, J.Z. Pang and Y.J. Cai Page: 453
abstract
Research on the influence of Vibration Parameters on Diamond Turning of Special Stainless Steel Y.L. Zhang, Z.M. Zhou and Z.H. Xia Page: 458
abstract
Introduction to Using PCD Tools Y.G.Wangand M.Chen Page: 464
abstract
Influence of Average Cutting Thickness on High Performance Milling of Titanium Alloy Ti6Al4V Z. Shen, Ci. Liu and M. Chen Page: 470
abstract
Prediction of Chip Formation in Machining with Restricted Contact Grooved Tools W. J. Deng, W. Xia, Y. Tang, Z. P. Wan and Y. J. Liu Page: 476
abstract
The Cutting Performance Effect of Cryogenic Treatment on High-Speed Steel Tap X.G Yan, S.Q. Pang, S.J. Li, H. Guo and Z.Q. Li Page: 482
abstract
Milling Parameter Optimization for the Typical Cutting Path with Micro-end Mill YN. Hu, C.Y Wang, Q.L. Zhang and X.C. Wang Page: 487
abstract
Applying Planar Displaying Method to the Design of Flanks of Curved Edge Drills L.S. Xiong, H.M. Shi and Y.J. Chen Page: 493
abstract
Research on Cutting Posture of High Speed Ball-End Milling Cutter B. Jiang, M.L. Zheng and L.Q. Gu Page: 500
abstract
A Preliminary Investigation on Multi4ayer Brazed Diamond Tools B. Xiao, H.J. Xu, H.H. Su, Y.C. Fu and J.H. Xu Page: 506
abstract
Effects on A1203 Ceramics by Laser Shock Processing under Different Power Density YK. Zhang, L.E Zhang, D.J. Kong, A.X. Feng, J.Z. Lu, KM. Chen Page: 512
abstract
Effects on Residual Stress Distributions of TC4 Alloy Surface by Laser Shock Processing D.J. Kong, YK. Zhang, A.X. Feng, J.Z. Lu and T. Ge Page: 518
abstract
5-Axis Laser Shock Machine and Control System Design S.M. Yin, Y.K. Zhang, J.Z. Zhou, J.C.Yang Page: 524
abstract
Coating Effect on Improving Mechanical Property of 5U5304 During High Efficiency Laser Shock Processing X.D. Ren, Y.K. Zhang, J.Z. Zhou, A.X. Fen and J.Z. Lu Page: 531
abstract
Finite Element Analysis of Precision Ultrasonic Assisted Turning for Plastic Material L.YangandZ.S.Lu Page: 537
abstract
Study on Molecular Dynamics Simulation of Tungsten Microelectrode Based on Single Discharge in EDM Z.L. Wang, J.Z. Cui and G.H. Cao Page: 543
abstract
Research on EDM Active Oscillation Pulses Based on Discharge Mechanism D.B. Wei, S.C. Di, G.X. Chi, Z.L. Wang and W.S. Zhao Page: 549
abstract
Fine Turning of SiCpIAl Composite Pistons Z.L. Ding, G.M. Bian, Q. Wei, J.Q. Wang, H. Fu and Y.C. Fan Page: 555
abstract
Experimental Study on Electrode Wear in Powder Mixed EDM YG Wang, F.L. Zhao and H. Wang 561 Study on Conversion from STEP-NC into G-code Z.X. Xu, Y. Liu, G.Y. Zhao and D.B. Zheng Page: 566
abstract
Theoretical Analysis of EDM at Low Voltage B.X.Jia Page: 572
abstract
Ultrasonic Machining Aided Tool Rotation of Sintered NdFeB Permanent Material L. Li, Z.W. Niu and J.H. Zhang Page: 578
abstract
Prototyping the Apparatus of the Atmospheric Pressure Plasma Processing for the Damage Free Surface B. Wang, D.G. Xie, L.P. Wang and S. Dong Page: 582
abstract
Research on Control Framework of Open CNC System T.Y. Wang, S.G. Hu, L. Zhao and Z.Q. Zhang PAGE: 586
abstract
Software Realization Based on DEA Control Model in LSM System H.L. Sun, F.F. Zhao, S.Z. Lin and X.Y. Qi Page: 591
abstract
Research on Locus Shaping Method to Machine Aspheric Optical Part H.Y. Wang, C.H. Piao and L. Cai Page: 596
abstract
Simulation System for Quality Prediction and Parameters Optimization in Machining Hydroxyapatite-SiCw Bioceramics Z.W. Niu, L. Li and X.M. Huang Page: 602
abstract
A New Method for Comprehensive Evaluation of Surface Integrity in Precision Machining GC. Wang, B.L. Wang, J.D. Liu, C.Y Zhang and Z. Wang Page: 607
abstract
Automatic Measuremrnt for the Radial Dimension in the Specific Position of Tiny Workpiece R.N. Yang, Z.Y. An, C.J. Tian, W.G. Cao Page: 613
abstract
Novel Technologies and Systems
Angle Domain Average and Continuous Wavelet Transform for Gear Fault Detection H.Li,YP.Zhang Page: 618
abstract
Research on Modern Testing Technology about Diopter of Telescope System R.N. Yang, Z.Y. An, C.J. Tian and W.G. Cao Page: 624
abstract
Study on Relation Between Cooling Stave Material and Temperature Field of Stave Body F.H. Wang, A.Y. Jiao, S.Q. Yang and X.Q. Gao Page: 629
abstract
Tuning and Adjustment of PID Controller of Multi-parameter Control System for Industry Boiler Y.H. Zhou and Z.H. Ren Page: 634
abstract
Real-time Interpolator for NURBS Based on Cross-coupled Control Strategy Z.X. Xu, G.Y. Zhao, F.L. Zhao, Y. Liu and D.B. Zheng Page: 639
abstract
Construction of Finite Analyfical System of Steel Structure of Tower Crane Based on Object-oriented Technology C.R. Gao, Z.Q. Li and H.L. Ren Page: 645
abstract
Rough Set Approach and Its Application to Forecast Model Y.Y. Zhu and H.C. Zliou Page: 649
abstract
Strain Hysteresis of Giant Magneto strictive Transducer under Varied External Stress and Magnetic Field Z.Y. Jia, X.Y. Wang, D.M. Guo and F.J. Wang Page: 655
abstract
Research and Implementation of EAM-based Plant Management System in Special Steel Enterprises Y.J. Xing, J. Sun and S. Cheng Page: 661
abstract
A Practical Panel Method for Life Cycle Assessment X.Z. Xing and X.M. Zhou Page: 668
abstract
Study on the Link Traffic Measurement Model based on Software F.J.Shang Page: 674
abstract
© 2009 Abrasives Engineering Society
rev 4/2/2009